High Speed Wire Cut Edm

Wire cut EDM can machining all the any conductive materials, include hardened, high-strength or tough metal materials, and conductive ceramics, so it was widely applied in tool manufacturing, mould construction and piece-part production.
For wire cut EDM machining, a programmed contour is cut into work piece through molybdenum wire with the help of control software. It is often a cost alternative for work piece with complex contours. Especially for parts with complex contours that milling machine is difficult to clamp, then Wire Cut EDM machining is a effective and low-cost solution.
TipTop Machinery have been developed to prove an ideal mix of speed, accuracy, surface finish and low electrode consumption.
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Description

Products Description

 

The high speed wire cut EDM machine is designed to significantly improve machining efficiency while maintaining stable cutting performance. At Taizhou Ouling CNC Equipment Co., Ltd., we provide advanced EDM solutions that combine high cutting speed, intelligent control, and structural stability, helping manufacturers increase productivity without compromising quality.

Our machines are widely recognized for their reliable performance and consistent output, even under continuous high-speed operation.

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Key Features

High-Speed Cutting with Stability

  • Optimized discharge system for faster material removal
  • Stable machining even during long production cycles
  • Balanced speed and accuracy to avoid quality loss

01

Adaptive Intelligent High-Frequency Technology

Developed through collaboration with CAXA-CAM and technical experts:

  • Automatic parameter adjustment
  • One setting for multiple thickness ranges (40mm–200mm)
  • Reduced need for manual intervention

02

Mineral Casting Machine Structure

  • Superior vibration damping compared to cast iron
  • Improved rigidity for high-speed operation
  • Enhanced thermal stability for continuous machining

This ensures consistent cutting performance at high speeds.

03

Reduced Wire Breakage at High Speed

  • Real-time monitoring of machining conditions
  • Optimized wire feed and tension control
  • Stable discharge energy to prevent sudden wire failure

04

User-Friendly Operation

  • Simplified parameter setup
  • Reduced reliance on experienced operators
  • Helps solve labor and training challenges in EDM workshops

05

Performance Advantages

  • Faster machining cycles and higher productivity
  • Stable operation under high-speed conditions
  • Lower wire consumption and maintenance costs
  • Consistent cutting quality across different materials
  • Reliable long-term operation

Applications

Our high speed wire cut EDM machines are ideal for:

  • Mold and die manufacturing
  • Automotive parts production
  • Aerospace components
  • Precision engineering
  • Hardware and tooling industries

Technical Highlights

 

Feature

Description

Cutting Thickness

40mm – 200mm

Control System

Integrated CAXA-based system

Structure

Mineral casting body

Speed Control

Adaptive intelligent adjustment

Operation

Easy and efficient

 

Designed for Real Production Challenges

 

Many factories face challenges when increasing speed:

  • Unstable machining
  • Frequent wire breakage
  • Increased defect rates

 

Our machines address these issues by focusing on:

  • Controlled high-speed performance
  • Stable discharge conditions
  • Reduced operator dependency

This makes high-speed EDM not only possible, but practical and reliable in daily production.

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Why Choose Ouling CNC

1.Over a decade of experience since 2010

2.Proven stable and durable machine performance

3.Strong R&D capability with industry partners

4.Focus on efficiency, precision, and usability

5.Dedicated to solving real manufacturing problems

What Is a High Speed Wire Cut EDM Machine

 

A high speed wire cut EDM machine is engineered to:

  • Achieve faster cutting rates compared to conventional EDM systems
  • Maintain stable discharge conditions at high speed
  • Reduce machining time for complex and thick workpieces

However, true high-speed performance depends on more than just increasing power - it requires precise control, machine rigidity, and intelligent adjustment systems.

 

FAQ

Q1: Is high-speed cutting less accurate?

A: No. Our machines are designed to maintain a balance between speed and precision, ensuring consistent quality.

Q2: Can the machine handle thick materials at high speed?

A: Yes. Our system supports stable machining for materials from 40mm to 200mm thickness.

Q3: How do you prevent wire breakage at high speed?

A: Through intelligent parameter adjustment, stable discharge control, and optimized wire handling systems.

Q4: Is it suitable for continuous production?

A: Yes. The machine is designed for long-term, high-efficiency operation in industrial environments.

Single cutting Wire Cut EDM
Mechanical Specification DK7750
Work table size 650*950mm
X/Y axis travel 500*630mm
U/V axis travel 60*60mm
Z axis travel 560mm
Max.workpiece thickness 600mm
Max. workpiece weight 700kg
Machine body weight 2300kg
Machine body floor area 1700*1680*1700mm
Technical Parameter
Max. taper angle/ thickness ±6°/ ±15°/±30°/80mm
Max. machining speed 150mm²/min
Max. wire feeding rate 1~11.4m/sec (frequency adjustable)
Positioning accuracy ±0.03mm
Repeated positoning accuracy ±0.005mm
Opitimal machining accuracy ±0.006mm
Opitimal surface roughness 2.5μm
Molybdenum wire diameter 0.10~0.25mm
Power supply 3 phase/380V/50Hz
Power consumption 3kVA
Standard Configuration
Axis linkage XYUV axis simultaneous
Guide rail type V-shape hardened rail
Axis drive mode Stepper motor
Central lubrication system manual / automatic
Dielectric tank capacity 40 L
Controller Vertical control cabinet
Software platform Window XP
Control system Auto-cut/ Win-cut/X8/HL
Language display Chinese/English/Russian
Monitor 17" LCD
Digital readout display XY axis DRO (5μm)
CNC instruction Standard ISO code
Transmission type USB/LAN