Products Description
A true high speed wire EDM solution is not simply about increasing cutting rate - it requires a precise combination of discharge control, machine stability, and intelligent system coordination.
At Taizhou Ouling CNC Equipment Co., Ltd., our high speed wire EDM machines are developed to deliver fast cutting performance with consistent stability, helping manufacturers achieve higher efficiency without sacrificing accuracy or reliability.
How High Speed Wire EDM Works
The performance of a high speed wire EDM machine depends on several critical factors:
- Discharge energy control
- Pulse frequency stability
- Wire movement coordination
- Machine structural rigidity
Our machines integrate these elements into a unified system, ensuring continuous and controlled high-speed machining.
Core Technologies Enabling High Speed EDM
Adaptive High-Frequency Discharge Technology
Developed through collaboration with CAXA-CAM and technical experts:
- Automatically adjusts electrical parameters in real time
- Maintains stable discharge conditions
- Improves cutting efficiency across different materials
Intelligent Speed Regulation System
- Monitors machining status continuously
- Dynamically optimizes cutting speed
- Prevents instability caused by sudden parameter changes
Mineral Casting Structural Design
- Excellent vibration damping performance
- High rigidity for precision at high speed
- Reduced thermal deformation during long operations
This provides a solid foundation for stable high-speed EDM cutting.
Integrated CNC Control System
- User-friendly interface for efficient operation
- Seamless integration with programming software
- Reduced manual adjustment and human error
Performance Advantages
Consistent High-Speed Cutting
Maintains stable performance even in long production cycles.
Wide Thickness Adaptability
Efficient machining for workpieces ranging from 40mm to 200mm.
Reduced Wire Breakage
Optimized discharge and wire control minimize unexpected downtime.
Improved Surface Quality
Balanced speed and energy control ensure reliable surface finish.
Industrial Applications
Our high speed wire EDM machines are suitable for:
- Precision mold manufacturing
- Aerospace and automotive components
- Complex mechanical parts
- Tooling and hardware production
Technical Highlights
|
Feature |
Description |
|
Technology |
Adaptive high-frequency EDM |
|
Control System |
CAXA integrated CNC system |
|
Structure |
Mineral casting machine body |
|
Cutting Range |
40mm – 200mm |
|
Operation |
Intelligent and simplified |
Designed for Stability at High Speed
In many cases, increasing speed leads to
- Unstable machining conditions
- Frequent wire breakage
- Reduced accuracy
Our approach focuses on controlled high-speed performance, ensuring
- Stable discharge behavior
- Consistent machining results
- Reliable operation in real production environments
FAQ
Q1: What defines high speed in wire EDM?
It refers to achieving higher cutting efficiency while maintaining stable discharge and machining quality.
Q2: Can high-speed EDM maintain precision?
Yes. With proper control systems and machine stability, both speed and precision can be achieved.
Q3: How does your machine ensure stability at high speed?
Through adaptive high-frequency control, mineral casting structure, and intelligent system coordination.
Q4: Is it suitable for continuous industrial use?
Yes. Our machines are designed for long-term, stable operation in factory environments.
| Single cutting Wire Cut EDM | ||
| Mechanical Specification | DK7735 | |
| Work table size | 470*710mm | |
| X/Y axis travel | 350*450mm | |
| U/V axis travel | 60*60mm | |
| Z axis travel | 360mm | |
| Max.workpiece thickness | 400mm | |
| Max. workpiece weight | 300kg | |
| Machine body weight | 1100kg | |
| Machine body floor area | 1250*1170*1400mm | |
| Technical Parameter | ||
| Max. taper angle/ thickness | ±6°/ ±15°/±30°/80mm | |
| Max. machining speed | 150mm²/min | |
| Max. wire feeding rate | 1~11.4m/sec (frequency adjustable) | |
| Positioning accuracy | ±0.03mm | |
| Repeated positoning accuracy | ±0.005mm | |
| Opitimal machining accuracy | ±0.006mm | |
| Opitimal surface roughness | 2.5μm | |
| Molybdenum wire diameter | 0.10~0.25mm | |
| Power supply | 3 phase/380V/50Hz | |
| Power consumption | 3kVA | |
| Standard Configuration | ||
| Axis linkage | XYUV axis simultaneous | |
| Guide rail type | V-shape hardened rail | |
| XY axis drive mode | Stepper motor | |
| Central lubrication system | manual / automatic | |
| Dielectric tank capacity | 40 L | |
| Controller | Vertical control cabinet | |
| Software platform | Window XP | |
| Control system | Auto-cut/ Win-cut/X8/HL | |
| Language display | Chinese/English/Russian | |
| Monitor | 17" LCD | |
| Digital readout display | XY axis DRO (5μm) | |
| CNC instruction | Standard ISO code | |
| Transmission type | USB/LAN | |