Balanced Precision, Efficiency and Operating Cost
The Medium Speed Wire Cutting Machine is designed for manufacturers that need a practical balance between machining accuracy, cutting efficiency and operating cost.
Compared with traditional high-speed wire EDM systems, medium speed machines provide improved surface quality and more stable dimensional control. Compared with low-speed wire EDM, they offer higher machining efficiency and lower overall investment.
Taizhou Ouling CNC Equipment Co., Ltd. develops medium speed wire EDM machines for mold making, precision parts, machinery components and general industrial processing.
Why Choose a Medium Speed Wire Cutting Machine?
A medium speed wire cutting system combines several advantages in one machine:
- Reusable wire helps reduce consumable cost
- Better surface finish than conventional high-speed wire EDM
- Higher machining efficiency than low-speed wire EDM
- Stable performance for rough and semi-finish cutting
- Suitable for a wide range of industrial workpieces
For factories that need reliable precision without the higher operating cost of single-use wire systems, medium speed wire EDM offers a practical solution.
Key Features
Balanced Cutting Speed and Precision
The machine is designed to maintain stable cutting performance while improving dimensional consistency.
It is suitable for:
- Rough cutting
- Semi-finish cutting
- General precision machining
- Repeated production of standard parts
This makes it suitable for manufacturers that require both efficiency and controlled machining quality.
Reusable Wire System
The reusable wire system helps reduce wire consumption during long-term production.
Main benefits include:
- Lower consumable cost
- Reduced operating expenses
- Better suitability for continuous production
- Less dependence on single-use wire consumables
This is especially useful for cost-sensitive production environments.
CAXA-CAM Integrated Control System
The machine is equipped with a CAXA-CAM integrated CNC system for programming and machining control.
The system helps simplify:
- Drawing preparation
- Cutting path programming
- Parameter setting
- Daily machine operation
This reduces programming complexity and makes the machine easier to operate for routine production tasks.
Wide Thickness Processing Range
The machine supports workpiece thicknesses from 40 mm to 200 mm.
Its parameter adaptability allows users to process different thickness ranges without frequently changing complex settings.
This makes the machine suitable for workshops handling multiple part sizes and material thicknesses.
Mineral Casting Machine Structure
The machine adopts a mineral casting body to improve structural rigidity and reduce vibration during machining.
This structure helps support:
- More stable cutting
- Better vibration resistance
- Improved long-term machining consistency
- More reliable performance during continuous operation
Technical Highlights
| Item | Description |
|---|---|
| Machine Type | Medium Speed Wire Cutting Machine |
| Cutting Thickness | 40–200 mm |
| Control System | CAXA integrated CNC system |
| Wire System | Reusable wire |
| Machine Structure | Mineral casting body |
| Machining Type | Rough and semi-finish cutting |
| Operation | User-friendly CNC control |
Medium Speed vs High Speed Wire EDM
| Feature | Medium Speed Wire EDM | High Speed Wire EDM |
|---|---|---|
| Cutting Speed | Moderate | Faster |
| Surface Finish | Better | Standard |
| Wire Use | Reusable | Reusable |
| Operating Cost | More economical for precision-focused production | Suitable for efficiency-focused production |
| Main Advantage | Balance of precision and cost | Faster machining efficiency |
| Application | General precision machining | High-efficiency cutting |
The two machine types serve different production priorities. Medium speed wire EDM is more suitable when surface quality and machining stability are more important, while high-speed systems are often selected when cutting efficiency is the main concern.
Typical Applications
The Medium Speed Wire Cutting Machine is suitable for:
- Mold and die manufacturing
- Precision metal parts
- Machinery components
- Hardware processing
- Tooling production
- Fixtures and inserts
- General industrial machining
It is particularly suitable for manufacturers producing different part sizes while controlling both machining quality and operating cost.
Suitable Materials
The machine can process electrically conductive materials commonly used in industrial manufacturing, including:
- Tool steel
- Stainless steel
- Hardened steel
- Carbon steel
- Copper
- Aluminum
- Carbide
Actual cutting performance depends on the material, thickness and required surface quality.
Practical Cost Advantages
For many factories, machine selection is not only about maximum cutting speed.
Long-term operating cost also depends on:
- Wire consumption
- Machine stability
- Consumable replacement frequency
- Cutting efficiency
- Maintenance requirements
The reusable wire system and stable machining performance of a medium speed wire EDM machine help control ongoing production costs.
This makes it suitable for manufacturers that need reliable machining performance without moving to a higher-cost low-speed EDM system.
Custom Configuration
Ouling CNC can provide different machine configurations according to customer requirements.
Available options may include:
- Machine travel
- Worktable size
- CNC system
- Voltage and frequency
- Operating language
- Cutting functions
- Safety configuration
For machine selection, customers can provide:
- Workpiece dimensions
- Material
- Cutting thickness
- Required accuracy
- Production quantity
Why Choose Ouling CNC?
Taizhou Ouling CNC Equipment Co., Ltd. has focused on EDM equipment manufacturing since 2010.
Our medium speed wire cutting machines are developed with emphasis on:
- Stable machine performance
- Practical CNC operation
- Controlled operating cost
- Durable machine structure
- Long-term production reliability
We provide machine selection support according to actual machining requirements rather than only recommending equipment by model size.
FAQ
Q1: What Is The Main Advantage Of A Medium Speed Wire Cutting Machine?
A: Its main advantage is the balance between cutting efficiency, machining precision and operating cost.
Q2: Is It Suitable For Precision Machining?
A: Yes. It is designed for stable dimensional control and is suitable for general industrial precision machining.
Q3: What Thickness Can It Process?
A: The machine supports workpiece thicknesses from 40 mm to 200 mm.
Q4: How Does It Reduce Operating Cost?
A: The reusable wire system helps reduce consumable usage and long-term production expenses.
Q5: What Control System Is Used?
A: The machine uses a CAXA-CAM integrated CNC system for programming and machining control.
Q6: What Industries Is It Suitable For?
A: It is suitable for mold manufacturing, machinery parts, tooling, hardware processing and general precision machining.
| Multiple cutting Wire Cut EDM | ||
| Mechanical Specification | OL400ST | |
| Work table size | 400*700mm | |
| X/Y axis travel | 320*400mm | |
| U/V axis travel | 60*60mm | |
| Z axis travel | 300mm | |
| Max.workpiece thickness | 300mm | |
| Max. workpiece weight | 300kg | |
| Machine body weight | 1100kg | |
| Machine body floor area | 1300*1200*1400mm | |
| Technical Parameter | ||
| Max. taper angle/ thickness | ±6°/ ±15°/±30°/80mm | |
| Max. machining speed | 200mm²/min | |
| Max. wire feeding rate | 1~11.4m/sec (frequency adjustable) | |
| Positioning accuracy | ±0.01mm | |
| Repeated positoning accuracy | ±0.004mm | |
| Opitimal machining accuracy | ±0.003mm | |
| Opitimal surface roughness | 0.8μm | |
| Molybdenum wire diameter | 0.10~0.25mm | |
| Power supply | 3 phase/380V/50Hz | |
| Power consumption | 3kVA | |
| Standard Configuration | ||
| Axis linkage | XYUV axis simultaneous | |
| Guide rail type | Linear guideway | |
| XYUV axis drive | Stepper motor/servo motor | |
| Z axis drive | Hybrid motor | |
| Central lubrication system | Automatic | |
| Dielectric tank capacity | 110 L | |
| Controller | Vertical control cabinet | |
| Software platform | Window XP/Window 7 | |
| Control system | Auto-cut/ Win-cut/X8 | |
| Language display | Chinese/English/Russian | |
| Monitor | 17" LCD | |
| Digital readout display | XY axis DRO (5μm) | |
| CNC instruction | Standard ISO code | |
| Transmission type | USB/LAN | |
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